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Based on field studies we conducted on the thermal growth of large rotating equipment and its effect on alignment we have a preferred installation method. Rotating equipment is seen in various mechanisms throughout the process industry sector and it consists of components that move solids, liquids or gases through a series of drivers, driven components and the transmission devices. For rotating machine trains with very long startup or shutdown times, contact of the seal faces likely will occur during every start/stop cycle, depending upon the operating parameters. This applies to factory-mounted units (new or rebuilt) because factory alignment is often disturbed during shipping and handling. Acceptance testing • Physicist with vendor personnel • Tests defined in vendor acceptance testing document rating, coupling type, spacer length, design of coupled equipment and expectations of the user with respect to service life. considerations needed before fully operating the equipment and beginning other aspects of Commissioning. 10 EQUIPMENT 11 CALIBRATION 12 PRE JOB CHECK 13 JOB SPECIFIC CHECK ... procedure, Project Quality Control procedures, relevant drawings, safety procedure and the CALEX ... installation around rotating equipment. Belts need adjustment, alignment needs to be maintained, proper lubrication on rotating equipment is required, and so on. It does not apply to fractional horsepower machines. To make the process as easy as possible and to save yourself time and money by decreasing the potential for downtime, ask the following questions before any new equipment installation. 3. It also recommends the In some cases, the cost of disassembly, Similar installation completeness checklists were developed for general-purpose steam turbines, centrifugal fans, and equipment baseplates. SECTION 4.0 ROTATING EQUIPMENT (DRIVEN ITEMS) This section of the guidance notes covers a selection of the rotating equipment found on a typical offshore installation. In some cases, certain components need replacement, (e.g., a wheel bearing on a motor vehicle) Typical Schedule of Events 1. Since it is not practical to consider all these variables in a reasonably useful alignment Bolt Torque Tightening Procedures Revsion No: 1 Industrial & Marine Services SA. Therefore, the balancing of high-speed equipment is especially important. The fluid usually enters along the axis or center, is accelerated by the rotating impeller and exits at right angles to the shaft. ment procedures can be reached. Centrifugal pumps, both single and multi stage, are the most common type of pumps used in petro-chemical plant. All personnel operating, inspecting, servicing or cleaning this equipment must be properly trained in operation and machine safety. Last Revised: 07/21/2011Project Number: Project Procedure P-6.4-3Page 1 of 1 This can be a drive shaft with universal joints, or a coupling of a particular design. Maximum vibration level measured at any point on the equipment … to the design, installation, startup, operation and maintenance of equipment within the scope of this procedure. Rotating Machinery Rotor Balancing The aim of rotor balancing is to achieve satisfactory running when installed on site. routine tests. Specific areas addressed in a commissioning plan include the verification of the installation of all equipment/components, equipment participate in training and instruction sessions and become trained operators. This is 70° to 120°F or 70°F to 20°F and 2.3 The Equipment Commissioning Checklist provides a record of each equipment installation and the associated review process for the SUNY Poly CNSE. 6.1.2 Dynamical Design Balance quality for all rotating equipment shall be stated in accordance with ISO 1940. These Guidance Notes become effective on the first day of the month of publication. They are usually horizontally mounted and driven by a constant speed electric motor. installation owners, managers and operators with requirements for the development of a maintenance program ... equipment maintenance together with receiving credit towards the ABS Continuous Survey – Machinery. It means no more than an acceptable magnitude of vibration is caused by the unbalance remaining in the rotor. Rotating Equipment: Start-up, Operation, Maintenance, & Troubleshooting 21 - 25 October 2018 01 - 05 September 2019 20 - 24 October 2019 Dubai, United Arab Emirates An ISO 9001:2015 & ISO 29990:2010 Certified Company 23-OCT-18 In the case of a flexible rotor, it also means that not more than an acceptable magnitude of deflection occurs in the • In-house capability of attending problems in major rotating equipment. APERCU A competent Lead mechanic (Engineering) with over 20 years of rich experience in Maintenance and Repairs, Erection, pre-commissioning & Commissioning, Inventory Management & Personnel Management in oil and gas industries. D.6 ALIGNMENT D.6.1 General All pump and driver assemblies must be aligned after site installation and at regular maintenance intervals. . A pump is a pressure vessel with rotating parts that can be hazardous. Success of the preventive/predictive maintenance program is dependent upon the existence of the other three elements. API standards are available for purchase at the API Publications Store at http://www.techstreet.com/api. equipment history and functional pride and quality assurance are inextricably supportive—each to the others. Improve output By optimizing the performance of your rotating equipment you can increase availability, performance rate and quality GENERAL ROTATING EQUIPMENT INSTALLATION CHECKLIST. First, be sure to talk to your supplier’s project manager before starting preparation for the installation. • In house Mechanical seal refurbishment shop, thus ensuring equipment availability and safety. The PMWeb custom form will use two separate forms, the first for Static Equipment while the second will be for Rotary Equipment. Quality Form QF-6.4-3-B, Rev. 1. Basically these are the equipment that do not have a prime mover driven rotating component will be considered a static equipment, and here's some example with what sort of Offline/On-line preventive maintenance which are usually carried out on the static equipment. Any pressure vessel can explode, ... Pumping equipment Instruction, Operation, and Maintenance manuals clearly identify accepted methods for ... manufacturer’s coupling installation and operation procedures. Frequently, a machine already in operation will need re-balancing or a new machine when assembled at its permanent location will need balancing. 3. 2 Construction, Installation and Maintenance of Flexible Couplings www.practicalmaintenance.net Flexible Couplings Rotating equipment that utilizes separate driving and driven machines requires some method of transmitting power between the two machines. Operate equipment in strict accordance with Manufacturer’s instructions 2. Engineered mechanical and rotating equipment repairs and upgrades, oilfield and Corporate Overview drilling equipment repair and certification, rapid prototyping of spares parts, including robust asset management and field engineering services, Inspection Inspection is the process by which the construction and installation is verified as in accordance with the detailed design, specified construction standards and materials and any Vibration Solutions – Receiver ... 4 and 5. While planning and scheduling assure the effective utilization of resources to A procedure should be developed to include a planned approach (road map) of what should be done in order to verify the proper system installation. This procedure is the commissioning plan. Rotary equipment is the given categorisation for mechanical devices that provide kinetic energy to an operation enabling it to move. EQUIPMENT PROCEDURES/REQUIREMENTS: 1. IEEE Std 43-2000 recommends a procedure for measuring insulation resistance of armature and field windings in rotating machines rated 1 hp, 750 W or greater and applies to synchronous machines, induction machines, dc machines and synchronous condensers. Model 3296 EZMAG Installation, Operation, and Maintenance Manual 3 8.2 Close-coupled S-group \⠀愀氀氀尩 and M-group \⠀㈀ 砀 ㌀ ⴀ 㠀 漀渀氀礀尩 — Hastelloy-C 80 Special tools and equipment shall be supplied. separation equipment including chokes, separators, and environmental containment equipment. All equipment shall be designed for ease of installation and maintenance. Consider that a steel beam 10 feet in length will expand about 40 mils during a 50°F change in temperature. contact with rotating couplings, belts, sheaves, chains, shafts and/or keyways. For industrial equipment the amount of misalignment that can be tolerated is a function of many variables including RPM, power . Only authorized users can operate equipment. INSPECTION OF ROTATING EQUIPMENT COMPONENTS (PROJECT STANDARDS AND SPECIFICATIONS) TABLE OF CONTENTS 1.0 Introduction 3 2.0 Scope 3 3.0 Definitions 3 4.0 Anti-friction bearing 3 4.1 Inspection procedure-Bearing Components 3 4.2 Acceptance/Rejection of bearings 4 4.3 Inspection Procedure-Bearing assembly 5 5.0 Coupling 5 Isolators are available for tension applications (for hanging equipment, such as pipes) or compression. They are often used in groups of 2 or more identical pumps in a single process service, often with a per… These include : x Compressor – Centrifugal (Barrel Type) Section 4.1 x Compressor – Screw ( Air Service ) Section 4.2 x Compressor – Screw ( Process ) Section 4.3 Construction and Install • Removal of existing equipment (riggers) • Room Infrastructure (hospital/vendor contractor) • Install of new equipment (riggers, vendor) • Cosmetic fixes (hospital contractor) 2. S-5 General Precautions WARNING Aiming for positions in Installation, Pre-commissioning and commissioning activities (Rotating Equipment) in oil and gas industries. MAINTENANCE Foundation and mounting systems under rotating equipment often … Each will include general details of the project and the equipment such as project name, report date, equipment type, equipment reference number, equipment installation location, manufacturer name among others. rotating machine (such as a pump, AC compressor, blower, engine, etc) mounted on a roof, or on ... selection procedures are discussed in the next sections. to the rotating speed of the rotor squared. vide improved equipment design speciications, as well as the high quality products, services, and advice required to help you meet your busi - ness objectives. • Mechanical run test of compressors / Water trials of Pumps done before taking in line with Hydrocarbon thus avoiding any leakage of hydrocarbon. 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